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販売用セラミックサンド

販売用セラミックサンド

独自の技術配合を採用, 特殊な製造プロセスと前処理, 作られた 2000 高温位相固定法. It is particularly suitable for shot peening in the production and maintenance process of metal parts, as well as shot peening and molding of light alloy parts. Thanks to the particularly fine microstructure, ceramic shot has very good impact strength and toughness. With particularly high hardness and surface smoothness, they can be recycled repeatedly and have a high utilization rate, 15-20 times higher than glass beads. Wide range of particle size, optional, and at the same time can be matched with various types of sand blasting machines.

物理的特性

  • 形: round ball
  • 比重: 3.85
  • モース硬度: HRC 50-65
  • Typical composition(%):ZrO : 68 SiO : 31 Other:1%
  • 真密度: 3.86g / cm3
  • かさ密度: 2.36kg/L
  • Rockwell hardness: 60HRC

仕様

仕様
Particle size(mm)
B20
0.60—0.85
B30
0.425—0.60
B40
0.250—0.425
B60
0.125—0.25
B120
0.063—0.125
B125
0—0.125
B205
0—0.063

Ceramics Sand Specification

Product Characteristics

  • Good polishing effect, smooth and even surface treatment, with high consistency.
  • 良好な靭性, not easy to break, can be recycled repeatedly, 長寿命, reduce energy consumption, reduce costs.
  • No pollution to the treated parts or products.
  • Reduce dust, improve the service life of the equipment and improve the operating environment.
  • Used in shot blasting, a large number of projectiles sprayed onto the surface of the parts, the violent impact of the surface of the metal parts to produce extremely strong plastic deformation, so that the surface of the parts to produce a certain thickness of the cold hardening layer, known as the surface hardening layer, this layer will significantly improve the fatigue strength of the parts at high temperatures and high humidity under the work. 加えて, shot peening can also promote the transformation of the organization of the steel surface, あれは, the residual austenite induced transformation to martensite, and can refine the martensite sub-structure, further improving the surface hardness of the workpiece and abrasion resistance, thereby extending its service life. After the actual test, shot blasting 10 seconds, the arc height specimen deformation can be up to 0.6mm, the coverage rate of 100%.

アプリケーション

Due to the special chemical structure and density characteristics of zirconium silicate shot blasting (larger than glass beads and smaller than steel shot), it has a wide range of applications.

  • In the military fieldfor aircraft turbine blades, shafts and other precision casting parts, ordnance, a variety of springs, gears and hydraulic parts of the surface strengthening treatment to eliminate internal stress.
  • In the civil fieldfor titanium and stainless steel processing parts and products (stainless steel tableware, kitchen utensils), textile machinery parts, stamping and forging abrasives, machine pressure abrasives, medical equipment and other metal products, tool cleaning, surface finishing and surface pretreatment, in addition to oxidation, rust removal, バリ取り, strengthening, polishing treatment. Cleaning of abrasives for glass processing, tire manufacturing and plastic molding.

Examples of use

  1. Aerospace equipment: titanium alloy material manufacturing and maintenance.
  2. Mold industry: cleaning and maintenance.
  3. 金属加工: strengthening, aesthetic effect.
  4. Plastics, electronics industry: circuit board deburring, aesthetic effect.
  5. 自動車産業: anti-fatigue and reinforcement of shock spring surfaces.
  6. Turbine industry: anti-fatigue treatment and strengthening of turbine blade surfaces.

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